Products / Online Visual Inspection System for Stamped Strip
Online Visual Inspection Machine for Stamping Strip
In-Line Defect Detection for Continuous Stamping Strips
Built for continuous stamping strip production lines — high-speed line-scan cameras inspect every part of the strip as it moves, detecting missing material, dimensional deviations, plating defects and breakage in real time. Designed to integrate directly after the press without slowing production.
1,500/min
Max Inspection Speed
0.005mm
Detection Accuracy
4-Ch
Multi-Camera Support
In-Line
Direct Line Integration
OVERVIEW
Catch Every Defect Before It Leaves the Press
The Online Visual Inspection Machine for Stamping Strip mounts directly after the stamping press and inspects the strip as it moves continuously through the line. High-speed line-scan cameras capture every segment of the strip at production speed, while AI algorithms detect missing material, dimensional errors, plating defects, breakage and hole-position issues in real time.
The patented material-pressing mechanism with servo drive holds the strip stable during inspection — eliminating vibration artifacts that cause false rejects. Inspection data and images are stored for every segment, with full BOM export for downstream processes and quality audits.
Unlike end-of-batch inspection that catches defects too late, this in-line system stops the press the moment a defect is detected — saving material, reducing scrap, and ensuring only good parts reach assembly. Multi-channel camera support (up to 4 cameras) enables comprehensive coverage of complex strip geometries.
WHY CHOOSE THIS MODEL
Configuration Advantages
High-Speed Line-Scan Camera
High-speed line-scan camera paired with industrial PC CPU delivers maximum-speed data processing — zero missed inspections, zero false counts.
Industry-Specific Software
Vision-specific software optimized for stamping strip applications with visual teaching interface — fast deployment, no coding required.
Multi-Camera Support
Industrial PC with dedicated network card, supports 3MP–5MP high-speed cameras, max inspection speed up to 1,500 pcs/min.
Patented Pressing Mechanism
Patented material-pressing mechanism with servo drive — keeps the strip stable during inspection, eliminates vibration artifacts.
Data Storage & BOM Export
Full inspection data and images stored for traceability; exportable BOM reports for downstream production and quality audits.
60-Grid Precision Slide Rail
Camera brackets use 60-grid precision slide rails — guaranteed vertical alignment, easy adjustment for different strip widths.
Multi-Channel Camera Array
Supports 4-channel cameras, multiple cameras, multiple angles — comprehensive coverage of complex strip geometries.
Real-Time Press Stop
Auto-stop the stamping press the moment a defect is detected — saves material, reduces scrap, prevents downstream waste.
Flexible Strip Width
Configurable strip width range to match your specific stamping strip dimensions — no need for separate machines.
Full Traceability
Every inspection result and image is stored and exportable — complete quality audit trail for every segment produced.
Easy Camera Adjustment
6061 aluminum slide rails with 60-grid precision markings — tool-free vertical alignment for fast product changeover.
Seamless Press Integration
Direct mechanical and data interface with stamping press — no additional operator required, runs unattended.
SPECIFICATIONS
Technical Specifications
APPLICATIONS
Typical Applications
Connector Strips
PIN headers, terminal strips, contact strips
Fuse Components
Fuse profiles, fuse tubes, fuse carriers
Stamped Brackets
Stamped brackets, contacts, terminals
Clips & Fasteners
Spring clips, retaining clips, stamped fasteners
Lead Frames
Semiconductor lead frames, IC frames
Battery Strips
Battery contact strips, electrode strips
Electronic Contacts
Switch contacts, relay contacts, contact plates
EMI Shields
EMI shields, RF shields, stamped covers
CASE LIBRARY
Detectable Defects
Real inspection cases from production lines.
- Stamping Fuse Profile — Missing material, burrs, dimensional deviation
- Stamping Fuse Tube — Plating defects, side-wall defects, breakage
- PIN Shape — Pin straightness, missing pins, dimensional check
- PIN Dimensions — Pin length, diameter, position accuracy
- Hole Position — Hole presence/absence, position accuracy, dimensions
- Plating Defects — Surface plating quality, uniformity, coverage
- Missing Material — Material voids, incomplete stamping
- Dimensional Check — Overall strip dimensions, segment dimensions
- Breakage Detection — Strip breakage, cracks, material fatigue
- Burr Detection — Edge burrs, flash, material overflow
- Surface Scratch — Scratches, scuffs, tool marks
- Contamination — Foreign particles, oil spots, residue
WORKFLOW
How It Works
Strip Feeding
Stamping strip exits the press and enters the inspection station continuously — no need to stop production.
Material Pressing
Patented pressing mechanism with servo drive holds the strip stable — eliminates vibration, ensures consistent image capture.
Multi-Camera Capture
Up to 4 high-speed line-scan cameras inspect the strip from multiple angles — catches missing material, dimensional errors, plating defects, breakage.
Defect Detection & Stop
AI algorithms analyze images in real time — auto-stop the press when defects are detected, save material, reduce scrap.
Ready to Automate Your Quality Control?
Tell us about your parts and inspection requirements. Our engineers will recommend the right configuration.