PRODUCTS / ROTARY VISION SORTER
Rotary Vision Sorter
High-Speed 360° Defect Detection for Bulk Small Parts
A rotary disc platform equipped with multi-camera arrays captures every surface of your parts in a single pass. Designed for fastener, stamping, injection, electronic and automotive parts where 360° defect detection and automatic OK/NG sorting are required at production-line speed.
1,500/min
Max Inspection Speed
0.005mm
Detection Accuracy
24
Max Camera Count
360°
Full-Surface Coverage
OVERVIEW
Product Overview
The Rotary Vision Sorter uses a precision indexing disc to present parts to multiple industrial cameras in a continuous, vibration-free motion cycle. Parts are fed via a vibration bowl or conveyor, individually separated on the rotating glass disc, and inspected from top, bottom, and side angles within milliseconds.
By combining high-resolution optics, programmable LED illumination and deep-learning defect models, the system detects dimensional deviations, surface cracks, missing features, contamination and color variations that are difficult or impossible for human inspectors to catch consistently.
At the end of the inspection cycle, pneumatic or servo-driven ejectors route OK and NG parts into separate collection bins, delivering sorted output ready for downstream packaging or assembly.
WHY CHOOSE THIS MODEL
Configuration Advantages
High-precision motion control
Servo-driven indexing disc ensures stable part positioning and repeatable inspection angles.
Multi-camera architecture
Top, bottom and side cameras inspect every critical surface in one rotation.
AI deep-learning engine
Self-training defect models adapt to your specific part geometries and quality standards.
Programmable lighting
LED ring lights, backlights and coaxial illumination reveal defects under multiple optical conditions.
Modular sorting outlets
Multiple OK/NG bins and reject mechanisms handle complex grading requirements.
Data export & traceability
Inspection results, statistics and images can be exported for SPC and quality reporting.
Easy recipe changeover
Store and recall inspection programs via the touchscreen HMI for fast product changeovers.
Dust & vibration resistant
Industrial enclosure rated for factory-floor environments with continuous operation.
Compact footprint
Small machine base fits alongside existing production lines without major layout changes.
Remote diagnostics ready
Ethernet connectivity enables remote support, software updates and data integration.
CE-compliant safety
Light curtains, emergency stops and interlocked doors protect operators.
Turnkey integration
Compatible with upstream vibration feeders and downstream packaging equipment.
SPECIFICATIONS
Technical Specifications
APPLICATIONS
Typical Applications
Fasteners
Screws, nuts, bolts, rivets
Stamping parts
Washers, clips, terminals
Rubber & silicone
Seals, gaskets, O-rings
Injection molding
Precision plastic parts
Battery components
Caps, terminals, spacers
Automotive parts
Small precision metal parts
Electronic parts
Connectors, pins, housings
Medical parts
Small sterile components
CASE LIBRARY
Detectable Defects
Real inspection cases from production lines.
Logo mix-up, surface dents
Stamping Fuse Profile
Dents, plating defects
Stamping Fuse Tube
Side-wall plating defects, breakage
Auto Rubber Buckle
Burrs, breakage detection
Concentricity Parts
Bore diameter, outer diameter burrs
Surface Appearance
Scratches, dents, breakage
Flat Burrs
Side height, parallelism
Battery Cap
Surface dents, misalignment
Screws
Height, threading, head size
Across-flats dimension, missing corners
Round Fuse Shells
Missing material, burrs
Tube Nuts
Thread presence/absence
Rubber / Silicone
Breakage, missing parts
O-Ring Seals
Inner / outer diameter defects
Packaged Components
Mixed parts, missing pieces
WORKFLOW
How It Works
Feed & Separate
Parts are fed and individually separated on the rotating inspection disc.
Multi-Angle Capture
Up to 24 cameras capture top, bottom and side images in one rotation.
AI Analysis
Deep-learning models classify each part as OK or NG in milliseconds.
Auto Sorting
Ejectors route accepted and rejected parts into separate collection bins.
Ready to Automate Your Quality Control?
Tell us about your parts and inspection requirements. Our engineers will recommend the right configuration.