Products / Small Parts Multi-Surface Multi-Inlet Sorter for
Small Parts Multi-Surface Multi-Inlet Visual Sorter
Multi-Inlet Feeding, Multi-Angle Inspection for Complex Small Parts
Purpose-built for the toughest small-part inspection challenges — multiple parallel feed inlets deliver parts to a multi-camera inspection array that captures top, bottom, side and end surfaces simultaneously. Ideal for complex fasteners, multi-feature precision parts and components with hidden or hard-to-reach surfaces.
Multi-Inlet
Parallel Feed Channels
0.005mm
Detection Accuracy
12
Multi-Angle Cameras
Up to 4
Surfaces Per Pass
OVERVIEW
Product Overview
The Small Parts Multi-Surface Multi-Inlet Visual Sorter solves two common bottlenecks at once: low throughput from single-feed sorters, and incomplete coverage from single-camera inspection. Multiple parallel feed inlets keep parts flowing continuously, while a multi-angle camera array inspects top, bottom, side and end surfaces in a single cycle.
Designed for complex parts where defect location matters — not just presence — this sorter identifies orientation errors, side defects, end-face flaws and feature-level dimensional deviations. AI deep learning models adapt to your specific part family over time, continuously improving detection accuracy and reducing false rejects.
Common applications include precision fasteners with complex geometry, multi-feature connectors, parts with hidden inner surfaces, and components that require both appearance and dimensional checks. Multiple sorting outlets route OK parts to packaging and NG parts to defect-specific bins.
WHY CHOOSE THIS MODEL
Configuration Advantages
Multi-Inlet Parallel Feeding
Up to 4 parallel feed inlets keep parts flowing continuously — maximizes throughput without sacrificing inspection quality.
Multi-Surface Simultaneous
Top + bottom + side + end-face inspection in a single cycle — eliminates blind spots that single-camera systems miss.
Multi-Angle Camera Array
Up to 12 cameras positioned at optimized angles — captures every visible surface and feature of complex parts.
AI Deep Learning Models
Deep learning algorithms trained on your specific part family — continuously improve detection accuracy and reduce false rejects.
0.005mm Detection Accuracy
Industry-leading precision meets the most demanding quality standards for precision components.
Multiple Sorting Outlets
Configurable outlet layout routes OK parts to packaging and NG parts to defect-specific bins for accurate downstream handling.
Orientation-Aware Inspection
Detects orientation errors, side defects, end-face flaws and feature-level dimensional deviations — not just surface appearance.
High-Speed Throughput
Designed for production-line speed — inspection rates up to 1,200 pcs/min depending on part complexity and camera count.
Industry-Specific Software
Visual teaching interface with industry-proven algorithms — fast deployment, no coding required.
Data Traceability
Stores inspection data and images for every part; exportable BOM reports for downstream processes and quality audits.
Seamless Line Integration
Interfaces directly with vibratory feeders, conveyors and packaging machines for true end-to-end automation.
Customizable Configuration
Camera positions, inlet count, and outlet layout are configured to match your specific part and line requirements.
SPECIFICATIONS
Technical Specifications
APPLICATIONS
Typical Applications
Complex Fasteners
Special screws, threaded inserts, multi-feature bolts
Connectors
Multi-pin connectors, terminal blocks, plug components
Electronic Pins
PIN headers, terminal pins, contact pins
Battery Components
Battery caps, contacts, fuse shells with multi-feature inspection
Precision Stamping
Complex brackets, multi-bend parts, intricate geometries
Rubber & Silicone
Multi-feature seals, gaskets with complex cross-sections
Medical Parts
Precision medical components requiring multi-angle verification
Automotive Parts
Precision shafts, sensor housings, transmission components
CASE LIBRARY
Detectable Defects
Real inspection cases from production lines.
- Multi-Pin Connectors — Pin alignment, missing pins, dimensional check
- Special Screws — Threading, head geometry, length, end-face defects
- Battery Caps — Surface dents, threading, dimensional accuracy
- Terminal Pins — Pin straightness, plating, dimensional check
- Precision Shafts — Diameter, length, surface finish, end-face defects
- Rubber Seals — Cross-section defects, dimensional accuracy
- Multi-Bend Brackets — Bend angles, surface defects, hole alignment
- Sensor Housings — Surface, dimensional, orientation defects
- Connector Inserts — Pin alignment, surface defects, dimensional
- Threaded Inserts — Threading, dimensional, surface defects
- Fuse Components — Surface plating, dimensional, end-face defects
- Complex Fasteners — Orientation, threading, head geometry, surface
- Electronic Contacts — Surface plating, dimensional, orientation
- Precision Bolts — Length, threading, head geometry, surface
- Small Motor Components — Rotor balance, dimensional, surface defects
- Spring Components — Length, dimensional, surface defects
- Medical Components — Surface finish, dimensional, orientation
- Transmission Parts — Dimensional, surface, orientation defects
- Multi-Feature Parts — Feature-level inspection across multiple surfaces
- Custom Precision Parts — Tailored to your specific part requirements
WORKFLOW
How It Works
Multi-Inlet Feeding
Multiple vibratory feeders deliver parts to parallel inlet channels — keeps parts flowing continuously at production-line rate.
Orientation & Positioning
Orienting station aligns parts for consistent multi-surface capture — critical for repeatable inspection results.
Multi-Angle Capture
Up to 12 cameras at optimized angles capture top, bottom, side and end-face surfaces simultaneously — no blind spots.
AI Analysis & Sorting
Deep learning models analyze all captured surfaces in real time — route OK parts to packaging and NG parts to defect-specific outlets.
Ready to Automate Your Quality Control?
Tell us about your parts and inspection requirements. Our engineers will recommend the right configuration.