Products / Online Visual Inspection System for Conveyor Belts
Online Visual Inspection Machine for Conveyor Belts
Conveyor-Integrated Visual Inspection for Larger Parts
Designed for parts that need larger inspection dimensions — the conveyor-belt transport system handles larger workpieces while multi-camera arrays inspect every angle in real time. Ideal for frames, buttons, sockets, electronic components and larger plastic parts.
500/min
Max Inspection Speed
0.005mm
Detection Accuracy
Dual-Ch
Independent Operation
Large
Inspection Dimensions
OVERVIEW
Larger Parts, Same Inspection Precision
The Online Visual Inspection Machine for Conveyor Belts uses a conveyor-belt transport system to handle larger workpieces that don’t fit traditional rotary sorters. The conveyor-belt-type servo drive delivers stable, continuous transport while multi-camera arrays inspect the part from multiple angles.
This machine is ideal for parts where inspection dimensions exceed rotary sorter capacity — frames, housings, larger plastic components, sockets, electronic assemblies, and molded parts. Inspection rates up to 500 pcs/min depending on part size, camera count and conveyor speed.
Dual-channel independent operation lets you run two inspection streams in parallel — effectively doubling throughput. The system interfaces directly with conveyor lines or vibratory feeders upstream, and packaging machines downstream — true end-to-end automation for larger-part production lines.
WHY CHOOSE THIS MODEL
Configuration Advantages
High-Speed Line-Scan Camera
High-speed line-scan camera paired with industrial PC CPU delivers maximum-speed data processing — zero missed inspections, zero false counts.
Industry-Specific Software
Vision-specific software optimized for conveyor applications with visual teaching interface — fast deployment, no coding required.
Multi-Camera Support
Industrial PC with dedicated network card, supports 3MP–5MP high-speed cameras, max inspection speed up to 500 pcs/min.
Conveyor-Type Servo Drive
Conveyor-belt servo drive handles larger inspection dimensions — perfect for frames, housings and larger plastic parts.
Data Storage & BOM Export
Full inspection data and images stored for traceability; exportable BOM reports for downstream production and quality audits.
60-Grid Precision Slide Rail
Camera brackets use 60-grid precision slide rails — guaranteed vertical alignment, easy adjustment for different part sizes.
Dual-Channel Operation
Supports dual-channel independent operation, multiple cameras, multiple angles — effectively doubles inspection throughput.
Large-Part Capability
Handles workpieces that exceed rotary sorter capacity — frames, housings, panels, and larger molded components.
Stable Continuous Transport
Conveyor-belt servo drive ensures stable, vibration-free transport — consistent image quality at production-line speed.
Upstream & Downstream Integration
Direct interface with conveyors, vibratory feeders upstream and packaging machines downstream — true end-to-end automation.
Flexible Camera Configuration
Multi-camera arrays with adjustable positions — adapt to different part geometries and inspection requirements without hardware changes.
Real-Time Defect Routing
AI algorithms route OK parts to packaging and NG parts to defect-specific bins — no manual sorting required.
SPECIFICATIONS
Technical Specifications
APPLICATIONS
Typical Applications
Frames & Housings
Phone frames, electronic housings, plastic enclosures
Buttons & Keypads Membrane buttons
Membrane buttons, keypad components, switch covers
Electronic Components
PCB assemblies, electronic modules, connector blocks
Sockets
Power sockets, USB sockets, connector sockets
Plastic Parts
Larger plastic molded parts, covers, panels
Medical Housings
PCB assemblies, electronic modules, connector blocks
Automotive Panels
Interior panels, control panels, switch assemblies
Molded Components
Larger injection-molded components, assemblies
CASE LIBRARY
Detectable Defects
Real inspection cases from production lines.
- Frame & Housing — Dimensional, surface, hole alignment, assembly completeness
- Button Surface — Surface defects, dimensional, marking clarity
- Electronic Module — Missing components, dimensional, surface defects
- Socket Inspection — Pin alignment, dimensional, surface defects
- Plastic Part — Surface defects, dimensional, color consistency
- Molded Component — Dimensional, surface, defect detection
- Panel Inspection — Surface, dimensional, hole alignment, marking
- Switch Assembly — Component presence, dimensional, surface defects
- Larger Custom Part — Customized to your specific larger-part requirements
- Color Consistency — Color matching, surface finish uniformity
- Assembly Completeness — Missing screws, clips, gaskets, or components
- Surface Contamination — Foreign particles, oil spots, residue, scratches
WORKFLOW
How It Works
Conveyor Feeding
Parts enter via upstream conveyor or vibratory feeder — continuous flow at production-line rate.
Conveyor Transport
Conveyor-belt servo drive transports parts through the inspection zone — stable, consistent positioning for image capture.
Multi-Camera Capture
Multi-camera arrays inspect parts from multiple angles — catches dimensional errors, surface defects, assembly issues.
Defect Detection & Routing
AI algorithms analyze images in real time — route OK parts to packaging and NG parts to defect-specific bins.
Ready to Automate Your Quality Control?
Tell us about your parts and inspection requirements. Our engineers will recommend the right configuration.